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orca/cloud
Jinwoo Hong 5947d6b269 infra(relay): raise asia-east2 cell pools to 16 and record the measured connection ceiling (#21163)
* infra(relay): raise asia-east2 cell pools to 16 and retire four idle cells

The three asia-east2 cells sit 176 ms from the Cloud SQL instance in
us-central1. Server-side statement time there is 0.2 ms, so a pool slot is
held by the round trip, not by the query. At a pool of 10 they measured
94-156 waiters and 2 s waits, and client accepts ran a ~4 s p95 against
222-646 ms in us-central1. Raising those three pools to 16 is the agreed
first step; every other cell stays at 10.

c4 and c5 join the committed fence set. Both are existing-only capacity the
admission selector can never place on again, they carried ~1 connection each
on 40-day-old images, and each still holds 10 Postgres connections. The fence
set is the prerequisite the fence-source workflow confirms before it drains
and attests a cell; it is not itself the resize.

c17 and c18 are not fenced here. They are migration-only, and the runbook
requires retire-migration-cell to move a migration-only cell to existing-only
through a generation-bound selector CAS before it can be fenced. Terraform
cannot express that step.

The Cloud SQL consumer contract carried two stale numbers: auth at 2 instances
when production has run a cap of 20 since 2026-09-04, and a 400-connection
ceiling when the live instance reports 500. Both are corrected, and the budget
now asserts its headroom in two named gates instead of one aggregate boolean.
Those gates fail: auth alone accounts for 200 configured connections and a
215-connection rollout overlap, so the operating maximum is 713 against a
usable ceiling of 490. Nothing here caused that, and no pool was lowered to
hide it.

* infra(relay): move the Cloud SQL contract correction out of this branch

The contract correction (auth at its real 20-instance cap, the measured
500-connection ceiling) makes the budget gate fail for reasons that have
nothing to do with asia pools or fenced cells, and it held this branch red.
It moves to its own branch where the failure is the subject.

production-cloud-sql-app-consumers.json returns to main unchanged. The budget
test keeps main's single gate and only repins the cell figure that this branch
genuinely moves: 230 -> 228, being +18 for three asia pools at 16 and -20 for
fencing c4 and c5. Against main's 400-connection model that leaves an operating
maximum of 383 under a usable ceiling of 390.

* infra(relay): move the c4/c5 fence entries out of this branch

Terraform now sets a cell's MIG target size directly from relay_gce_fenced_cells
(relay-gce-cells.tf); the lifecycle ignore that used to protect operational
target_size drift is gone. So a fence entry sitting on main ahead of its
fence-source run is a standing instruction that any apply reaching that cell may
execute without the documented drain and attestation. Keeping the entry in the
same merge as an unrelated pool change widens that blast radius for no reason.

The two entries move to their own branch, to be merged immediately before
fence-source runs for c4 and then c5. This branch keeps the multi-line reflow of
the list, which makes that later diff two added lines instead of a rewritten one.

The cell figure in the budget test follows: 230 + 18 for the three asia-east2
pools at 16, with no fenced-cell subtraction. That is 403 operating against a
usable ceiling of 390, so the headroom gate now fails by 13. It fails against a
ceiling of 400 that is itself wrong; the instance reports 500. See the PR body.

* infra(cloud-sql): record the measured 500-connection ceiling

The budget's usable ceiling came from maxConnections: 400, described as the
tier default. It is a tier default, since no max_connections flag is set, but
the instance does not report 400. SHOW max_connections on it returns 500,
measured 2026-09-16.

On main the model sat at 385 against a usable ceiling of 390, five connections
of margin, so raising the three asia-east2 pools by 18 failed the gate by 13
against a ceiling that was never checked. Against the measured one it is 403
against 490, clearing by 87.

Only the ceiling and its source note change here. auth stays recorded at 2
instances, which is also wrong; PR #21165 corrects it, and with the true auth
figure the budget is over by 225 for reasons that have nothing to do with these
pools.

* test(cloud): state the cell pool arithmetic literally in the budget pin comment
2026-09-17 02:00:17 -04:00
..

Orca Relay

The relay that connects the Orca mobile app to a desktop host. Phones and desktops never talk to each other directly: each opens an outbound WebSocket to a relay cell, the relay pairs the two sessions, and it splices frames between them. A director assigns hosts to cells and coordinates migrations; cells carry the user connections.

This directory is an independent pnpm workspace inside the Orca monorepo. Run its commands from cloud/, not the repository root. The source is covered by the repository's root MIT license.

Packages

  • packages/relay-contract: the wire contract shared by the relay, the desktop app, and the mobile app (frame shapes, close codes, admission budgets, splice state machine).
  • apps/relay: the relay server. The same image runs as a director or a cell depending on ORCA_RELAY_ROLE.
  • apps/relay-fence-broker: a private, IAM-only service that owns the durable mutation lease, the Terraform checkout, and the narrow Compute mutation used when a registered target is superseded. The workflow that calls it holds read and invoke rights only, never those mutation permissions.
  • apps/relay-ops: the relay operations console and the incident monitor behind pnpm ops:relay, pnpm incident:relay, and pnpm incident:relay-preflight.
  • apps/push and packages/push-contract: the mobile push gateway that holds the APNs key and sends to phones through APNs and FCM, and its wire contract. It is deployed and operated from here but is not part of the relay data path; see docs/push-gateway.md.

Mobile push gateway

apps/push is a separate Cloud Run service from the relay. Phones never hold an Orca credential for it: the desktop host authenticates with the same X25519 key it uses for the relay, answering an encrypted challenge to mint a 24 hour session, then registers each paired phone's native push token and asks the gateway to push. The gateway queues each event as its own notification, enforces per-host quotas and request limits, and retires a registration as soon as Apple or Google reports the token unregistered. Provider push is the only ordinary mobile OS-banner path. The notification socket is retained only for live dismissal and reconnect tray reconciliation; it never creates or recovers banners. Desktop notification categories remain authoritative. Each delivery is persisted as one notification event. Before deploying an incompatible queue format, stop all older push gateway revisions and clear only unpublished push delivery fixtures; no queue preservation or migration is required. FCM notification messages are inherently collapsible while offline and have a small concurrent collapse-key budget, so every pending alert is not guaranteed.

Storage follows the relay pattern: PostgreSQL in production, SQLite for tests and local development. Configure it with ORCA_PUSH_PUBLIC_URL, ORCA_PUSH_FCM_PROJECT_ID, ORCA_PUSH_DATABASE_URL, the three APNs variables (ORCA_PUSH_APNS_KEY, ORCA_PUSH_APNS_KEY_ID, ORCA_PUSH_APPLE_TEAM_ID, all three or none), and optionally ORCA_PUSH_APNS_TOPIC. The FCM credential comes from the runtime service account, so no key material is configured for Android. See push gateway operations for deployment and recovery.

Logging is aggregate counters only. Tokens, notification titles, notification bodies, and full host fingerprints never reach a log line.

Infrastructure and operations

  • infra/terraform: the relay Terraform root. It owns the cells, the director, the shared Cloud SQL instance, DNS, observability, and every GitHub Workload Identity provider the relay workflows authenticate through. backend/ holds the per-environment backend configuration and environments/ the tfvars. Drive it through pnpm infra:init, pnpm infra:plan, and pnpm infra:apply.
  • dev/scripts: the deploy, capacity, admission, rehome, monitoring, and load scripts the workflows call, plus the contract tests that pin each workflow and Terraform surface. Run them with pnpm test.
  • dev/contracts and dev/fixtures: the checked-in data those contract tests read, including the Terraform root partition.
  • docs/: the relay runbooks, capacity-testing guide, incident-monitor reference, the workflow variable reference in docs/relay-workflows.md, and the push gateway runbook in docs/push-gateway.md.

Workflows

The 25 .github/workflows/cloud-*.yml workflows are the deploy and operate surface: publish and deploy the director, roll GCE cell capacity, operate Asia admission and regional rehoming, prove staging capacity, monitor production, power staging up and down, and deploy the mobile push gateway. .github/actions/cloud-sql-rollout-lease is the compare-and-swap lease that serializes rollouts against the shared Cloud SQL instance. Push reuses that action with its own lease object and deployment concurrency group.

Every one of them is inert. Each top-level job is gated on vars.ORCA_CLOUD_OPERATIONS_ENABLED == 'true', a repository variable that is unset here, so the two scheduled triggers and every manual dispatch skip without running a step. Only the repository owner, holding the GCP identities these workflows authenticate as, can turn them on.

Cloud Verify is not gated. It builds, typechecks, lints, tests, secret-scans, and validates the relay Terraform on every change under cloud/, and it runs on fork pull requests, so it configures no backend and holds no credential.

What is not here

The terraform-foundation and terraform-apps roots and the API and auth services live in the private stablyai/orca-cloud repository. Scripts and tests that spanned both trees were narrowed to the relay side rather than carrying a dangling reference.

Local development

cd cloud
pnpm install
pnpm build
pnpm test

pnpm test runs the SQLite-backed suites. Tests that need PostgreSQL run only when ORCA_RELAY_TEST_POSTGRES_URL points at a disposable PostgreSQL 16 or 17 database, for example:

docker run --rm -d --name orca-relay-pg -e POSTGRES_HOST_AUTH_METHOD=trust \
  -e POSTGRES_DB=orca_relay_test -p 55440:5432 postgres:16-alpine
ORCA_RELAY_TEST_POSTGRES_URL=postgres://postgres@127.0.0.1:55440/orca_relay_test \
  pnpm --filter @orca-cloud/relay test
docker rm -f orca-relay-pg

Configuration is read from environment variables validated in apps/relay/src/config.ts. ORCA_RELAY_ASSIGNMENT_SIGNING_KEY (at least 32 bytes) is the only required value; everything else has a local default.